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sgp-1600 [1421]
Complete Aluminium Extrusion Press Line with Sutton-Breda 1600 Ton, 7 inch Press
Scope of Supply
7" Press Sutton Breda 1600MT, built in 1977, revamped in 1997
Type: Horizontal direct press with 4 columns, Right Hand
Front platen casted, main cylinder forged
Fixed dummy block
Billet Ø 7 inch (178 mm), Length 730 mm (max.), 381 mm (min.)
Dimensions press: 8600 x 3600 x 5100 mm
Dead cycle: 18 sec. without burp cycle
Platen Exit: 210 x 270 mm (see drawing)
Die face pressure: 150 - 200 kg/cm2
Main ram:
Stroke: 1700 mm
Diameter:
915 mm
Advance speed: 280 mm/sec
Rerturn speed: 380 mm/sec
Container:
Length: 750 mm
Stroke: 330 mm
heting: 60 KW, temp. control up to 470º C.
Container closing pressure: 150 at @ 200 bar
Die face pressure: 200 kg/mm2
Container sealing speed: 240 mm/sec.
Container opening speed: 180 mm/sec.
Die stack: Ø 335 mm x L 330 mm
Hydraulics:
3 Variable pumps from Brueninghouse / Rexroth 1977
oil submerged type Piston pump type 1C15025
Oil tank 5000 liters
Oil tank dimensions: 4000 x 2080 x 1120 mm
Oil: Mobil Hydro 68 , viscosity 30 @ 45ºC
Motors: 3 x 160 KW, 1800 Rpm
PLC: Alan Bradley
Relays: Omron-Telemecanique
Shear: 310 mm/sec. down, pull back 550 mm/sec
Billet loader: up-down type
Billet Furnace with Billet Shear by Cometal (Italy), new in 1989
Ø 178 mm
PLC: Alan Bradley (2002)
Gas fired, 3 burners
Length: 6000 mm
Heating control range: 400 - 520ºC
Capacity: 1500 kg/hr
Billet transport: hydraulic
Log storage: 15 pcs
Hot shear by Cometal, 1989
Log length: 750 mm (max.) 400 mm (min.)
Diameter: 178 mm
Run out and handling equipment by JLM, China, new 2007
Initial table:
Length: 8000 mm
Effective width: 1000 mm
Rollers: Ø 100 mm, width: 500 mm
50 cooling fans
Quench: mist spray
Run out table:
Length: 48.000 mm
Effective width: 1000 mm
Rollers: Ø 100 mm, width: 500 mm
Roller drive: chain
Control: ABB
Puller:
by JLM (2007)
Wire rope type
PLC: Siemens
Drive power: 20 Hp
Grip: W: 300 mm, H: 250 mm
Hot cut off saw:
Blade Ø: 600 mm
Teeth number: 120
Drive AC motor: 7 Hp
Cooling table with 41x booms and belts
Beam length: 3000 mm
Belt with: 100 mm
Drive: 5 Hp
Stretcher transfer belts: 2560 mm
Stretcher:
Manufacturer: Firelli, Italy
2 man type
Jaws: W: 300 mm, H: 180 mm
Saw transfer belts: 3700 mm
Saw feed table:
Length: 50000 mm
Width: 2400 / 1600 mm
Rollers: Ø 100 mm, width: 800 mm
5 roller drives
Finishing saw:
by JLM (2007)
Width: 800 mm
Sawing height: 600 mm
Clamps: 1
Saw Blade motor: 5 Hp
Saw roller table after saw:
Lenth: 7600 mm
Width: 2500mm
Gauge length: 7600 mm (max.) 500 mm (min.)
Die heatar:
by JLM (2007)
Heating capacity: 60 KW
Circulating fans: 3 Hp
Temp.: up to 430ºC
Capacity: 18 dies
Die heating time solid dies: 4 hours
Thermocouples: 3
Ageing Oven:
by Belco, USA, new 1997
Gas type
Dimensions: L; 14.000 mm, W: 2500 mm, H: 2500 mm
Circulations fans: 4 x 25 Hp
The Press is still operating.
Spares:
1 set dummy blocs
1 container
1 stem
Documents:
pictures  >
pictures 2 >
layout drawing >
(click on main picture to go to the next)
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